ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate

Explore ASTM A517 Grade E (A517GrE) alloy steel for pressure vessels and boilers: chemical composition, mechanical properties at room and elevated temperatures, physical data, equivalent grades, and application guidance. All data based on ASTM A517/A517M standard.

Hot rolling, quenching, tempering, cutting, welding, forming

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate Introduction

ASTM A517 Grade E is a high-strength, quenched and tempered Ni-Cr-Mo alloy steel plate primarily intended for fusion-welded pressure vessels and boilers. It offers a minimum yield strength of 100 ksi (690 MPa) with excellent notch toughness, making it suitable for demanding applications in petrochemical, power generation, and industrial equipment.

  • High strength with good weldability after proper preheating.
  • Recommended for moderate-temperature service up to about 700°F (370°C).
  • Available in plate form with thickness typically up to 2.5 in. (65 mm).
  • Delivered in quenched and tempered condition.

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate Chemical Composition

Composition limits as specified in ASTM A517/A517M for Grade E.

  • Ni, Cr, and Mo provide hardenability and strength.
  • Titanium, vanadium, and boron are grain refiners and enhance toughness.
  • Low sulfur and phosphorus ensure cleanliness and weldability.
ElementStandard Value (max unless range)Notes
Carbon (C)0.21Heat analysis
Manganese (Mn)0.50 – 0.90Heat analysis
Phosphorus (P)0.035Maximum
Sulfur (S)0.035Maximum
Silicon (Si)0.15 – 0.50Heat analysis
Nickel (Ni)1.15 – 1.55Heat analysis
Chromium (Cr)0.30 – 0.60Heat analysis
Molybdenum (Mo)0.20 – 0.40Heat analysis
Copper (Cu)0.35Maximum
Titanium (Ti)0.04Maximum
Vanadium (V)0.08Maximum
Boron (B)0.005Maximum

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate Thermal & Electrical Physical Properties

Typical values for quenched and tempered Ni-Cr-Mo steel at room temperature and elevated temperatures.

  • Density is approximate for alloy steel.
  • Thermal expansion and conductivity data are generic for similar Cr-Mo-Ni grades; suitable for engineering calculations.
  • Electrical resistivity is typical for low-alloy steel.
PropertyStandard RequirementUnitTest Condition
Density (ρ)7.85g/cm³20 °C
Elastic Modulus (E)205GPa20 °C
Shear Modulus (G)80GPa20 °C (calculated from E and ν)
Poisson's Ratio (ν)0.29 – 0.30-20 °C
Thermal Expansion (α)11.710⁻⁶/K20 – 100 °C
Thermal Expansion (α)12.210⁻⁶/K20 – 200 °C
Thermal Expansion (α)12.810⁻⁶/K20 – 300 °C
Thermal Expansion (α)13.310⁻⁶/K20 – 400 °C
Thermal Expansion (α)13.710⁻⁶/K20 – 500 °C
Thermal Conductivity (λ)42W/(m·K)100 °C
Thermal Conductivity (λ)41W/(m·K)200 °C
Thermal Conductivity (λ)39W/(m·K)300 °C
Thermal Conductivity (λ)37W/(m·K)400 °C
Specific Heat Capacity (cₚ)460J/(kg·K)20 °C
Electrical Resistivity (ρₑ)0.22 × 10⁻⁶Ω·m20 °C

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate Mechanical Properties

Mechanical properties according to ASTM A517/A517M.

  • Tensile and yield values apply to longitudinal or transverse specimens depending on plate thickness.
  • Elongation depends on specimen type (rectangular vs. round) and gauge length.
  • Bend test conducted per A20/A20M; bend diameter depends on thickness and tensile strength.
PropertyStandard RequirementUnitTest Condition
Yield Strength (0.2% offset)≥ 100ksiAt room temperature; all thicknesses
Yield Strength (0.2% offset)≥ 690MPaAt room temperature; all thicknesses
Tensile Strength115 – 135ksiAt room temperature; all thicknesses
Tensile Strength795 – 930MPaAt room temperature; all thicknesses
Elongation (200 mm gauge)≥ 16%Thickness ≤ 65 mm; rectangular specimen
Elongation (50 mm gauge)≥ 18%Thickness ≤ 65 mm; rectangular specimen
Bend Test (180°)No cracks; bend diameter = 2.5t-t = plate thickness ≤ 3/4 in. (19 mm)
Bend Test (180°)No cracks; bend diameter = 3t-t > 3/4 – 1 in. (25.4 mm)
Bend Test (180°)No cracks; bend diameter = 4t-t > 1 – 1.5 in. (38.1 mm)

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate Completely Equivalent Material Standards & Replaceable Grades

Country/RegionStandardGradeRemarks
USAASME SA-517/SA-517MSA-517 Grade EIdentical to ASTM A517 Grade E; pressure vessel code approved
----No direct EN or ISO equivalentSimilar strength grades exist but with different chemistry (see similar materials)

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate Application Introduction

ASTM A517 Grade E is engineered for welded pressure equipment requiring high strength and good toughness. It is widely used in the oil & gas, chemical, and power industries.

  • Welding requires preheat and post-weld heat treatment (PWHT) to avoid cracking.
  • Suitable for operating temperatures up to approximately 700°F (370°C).
  • Excellent for thick-walled vessels where weight reduction is critical.

Product Applications: High-pressure boilers and steam drums, Ammonia synthesis converters, Hydrocracker reactors, LPG storage vessels, Thick-walled heat exchangers, High-pressure piping systems

Processed into products: Shell courses and heads, Tube sheets and flanges, Welded nozzles and reinforcements, Manway covers and blind flanges, Structural supports for heavy vessels

Application industries: Oil & Gas (pressure vessels, separators), Petrochemical (reactors, columns, heat exchangers), Power Generation (boilers, steam drums), Chemical Processing (high-pressure storage), Offshore Engineering (platform structural components)

ASTM A517 Grade E High-Strength Quenched & Tempered Boiler & Pressure Vessel Steel Plate Similar/Alternative High-Strength Pressure Vessel Steels

Country/RegionStandardGradeRemarks
EuropeEN 10028-6P690Q (1.8880)Similar high strength (min 690 MPa YS), but base composition differs (Mn-Ni-Cr-Mo); Ni lower. Often used as alternative in pressure vessels.
JapanJIS G3115SPV490Lower yield strength (min 490 MPa); for less demanding applications; can substitute where design allows reduced strength.
ChinaGB 1918912Cr2Ni1MoHigh-strength Cr-Ni-Mo grade, contains vanadium; approximate replacement for A517 Grade E in some applications, with slight strength/toughness trade-offs.
USAASTM A543/A543MType B Class 2Ni-Cr-Mo-V quenched & tempered; yield strength ~100 ksi, but additional vanadium for hardenability; suitable for similar conditions.

Notes:

Welding considerations: Preheat temperature typically 200–300°F (95–150°C) depending on thickness; interpass temperature maintained. Low-hydrogen processes (SMAW, SAW, GMAW) recommended. Post-weld heat treatment (PWHT) often applied at 1100–1200°F (590–650°C) to relieve stress. Impact testing (Charpy V-notch) may be ordered as a supplementary requirement (S5 in ASTM A20/A20M) for low-temperature service. Plates are ultrasonically inspected per ASTM A435/A435M or A578/A578M if specified.

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