S355J2 Carbon & Low-alloy High-strength Steel Plate

S355J2 Carbon & Low-alloy High-strength Steel Plate

S355J2 Carbon & Low-alloy High-strength Steel Plate - EN10025-2 Complete Data

Full material data sheet for S355J2 steel according to EN10025-2. Chemical composition, mechanical & thermal properties, international equivalents, and application guide.

Hot rolling with subsequent normalizing rolling (+N) or thermomechanical rolling (+M); suitable for cutting, bending, cold forming, welding, and machining.

S355J2 Carbon & Low-alloy High-strength Steel Plate Introduction

S355J2 is a hot-rolled, non-alloy fine-grain structural steel specified in EN 10025-2:2004. It offers minimum yield strength of 355 MPa and guaranteed impact toughness of 27 J at -20 °C. The steel is supplied in normalized rolling (+N) or thermomechanical rolling (+M) condition, providing excellent weldability, uniform mechanical properties, and good resistance to brittle fracture. Typical applications include heavy welded structures, bridges, offshore platforms, and high-rise buildings.

  • 355 MPa minimum yield strength
  • Excellent low-temperature toughness (KV 27 J @ -20 °C)
  • Good weldability (CEV typically ≤0.45)
  • Fine-grain fully killed steel

S355J2 Carbon & Low-alloy High-strength Steel Plate Chemical Composition

Ladle analysis according to EN 10025-2 Table 3 (S355J2). Maximum limits unless a range is given. The steel is fully killed and may contain grain-refining elements such as Al, Nb, V or Ti.

  • Carbon equivalent (CEV) ≤0.45 for t≤30 mm; ≤0.47 for 30 < t ≤ 150 mm
  • Fine-grain practice through Al≥0.020% or other grain-refining additions
ElementStandard Value (max %)Remarks
Carbon (C)0.22 (t≤40 mm) / 0.24 (40<t≤150 mm)Ladle analysis; thickness dependent
Silicon (Si)0.55Ladle analysis
Manganese (Mn)1.60For long products: 1.65 max
Phosphorus (P)0.035For S355J2 the lower P limit applies
Sulfur (S)0.035Same as P — guaranteed for cleanliness
Copper (Cu)0.55May also include other elements for atmospheric corrosion resistance
Aluminium (Al) – soluble≥0.020Minimum for fine-grain practice (if used alone)
Nitrogen (N)0.012Maximum unless bound by Al, V, Nb or Ti
CEV (typical)≤0.45 (t≤30) / ≤0.47 (30<t≤150)Carbon equivalent calculated as CEV = C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15

S355J2 Carbon & Low-alloy High-strength Steel Plate Thermal & Electrical Physical Properties

The following properties are not specified in EN 10025-2 but represent typical values for non-alloy fine-grain structural steels at room temperature. They may vary with actual chemical composition, heat treatment and temperature.

  • Density is calculated as ≈7850 kg/m³.
  • Thermal expansion coefficient refers to the range 20°C to 300°C.
PropertyTypical ValueUnitTest Condition / Remarks
Density (ρ)7850kg/m³Room temperature
Modulus of Elasticity (E)210GPaAt 20°C; decreases at higher temperatures
Shear Modulus (G)≈ 81GPaCalculated from E and ν
Poisson's Ratio (ν)0.3Elastic range
Thermal Expansion Coefficient (α)12 × 10⁻⁶/K20°C to 300°C
Thermal Conductivity (λ)50 – 52W/(m·K)At 20°C, typical for carbon steel
Specific Heat Capacity (cp)460 – 480J/(kg·K)At 20°C
Electrical Resistivity (ρe)0.15 – 0.20Ω·mm²/mAt 20°C

S355J2 Carbon & Low-alloy High-strength Steel Plate Mechanical Properties

Minimum values for longitudinal test pieces at ambient temperature unless otherwise stated. For flat products, the yield strength decreases with increasing thickness.Impact toughness is validated at -20 °C with Charpy V-notch specimens.

  • Bend test: mandrel diameter = 3t for t≤16 mm, 2t for t>16 mm (180° bend, no cracks)
  • Properties in the transverse direction may be 80-90% of the tabulated values
PropertyStandard RequirementUnitTest Condition / Thickness
Yield Strength (ReH)355MPat ≤ 16 mm
Yield Strength (ReH)345MPa16 mm < t ≤ 40 mm
Yield Strength (ReH)335MPa40 mm < t ≤ 63 mm
Yield Strength (ReH)325MPa63 mm < t ≤ 80 mm
Yield Strength (ReH)315MPa80 mm < t ≤ 100 mm
Yield Strength (ReH)295MPa100 mm < t ≤ 150 mm
Tensile Strength (Rm)510 – 680MPat < 3 mm (plates & strips)
Tensile Strength (Rm)470 – 630MPa3 mm ≤ t ≤ 100 mm
Tensile Strength (Rm)450 – 600MPa100 mm < t ≤ 150 mm
Elongation (A, 5.65√S0)≥ 22%3 mm ≤ t ≤ 40 mm (longitudinal)
Elongation (A)≥ 21%40 mm < t ≤ 63 mm
Elongation (A)≥ 20%63 mm < t ≤ 100 mm
Elongation (A)≥ 18%100 mm < t ≤ 150 mm
Charpy Impact (KV, −20°C)≥ 27JLongitudinal, 10×10 mm specimen; mean of 3 tests, one individual ≥70% of mean
Bend Test (180°)No cracksMandrel diameter 3×t (t≤16); 2×t (t>16)

S355J2 Carbon & Low-alloy High-strength Steel Plate Complete Equivalent Material Standards & Replaceable Grades

Country/RegionStandardGradeRemarks
EuropeEN 10025-2S355J2Original standard; fully killed fine-grain, 27J @ -20°C
InternationalISO 630-2S355J2Identical technical delivery conditions to EN 10025-2
USAASTM A572/A572MGrade 50 (Type 1)Yield 50 ksi ≈345 MPa; Charpy at -20°C must be added as supplementary requirement S5
USAASTM A992/A992MGrade 50Building structural steel; impact at 21°C 27 J average; often used interchangeably with S355J2 when -20°C toughness is not mandatory
ChinaGB/T 1591-2018Q355D355 MPa yield, min 34 J at -20°C; slightly higher impact requirement, widely accepted equivalent
JapanJIS G 3106SM490DYield 325 MPa for t≤16 mm; 27 J at -20°C (10×10 mm); strength slightly lower but comparable in structural applications
RussiaGOST 1928117G1S-U / 17GSNot fully identical; often used for similar strength levels with cold-resisting properties

S355J2 Carbon & Low-alloy High-strength Steel Plate Application Introduction

S355J2 is widely used in heavy-duty structural applications where good weldability, high strength, and low-temperature toughness are required. Its ability to maintain ductility at -20°C makes it suitable for exposed outdoor structures and cold climates.

  • Typical fabrication: welding (SMAW, GMAW, SAW), thermal cutting, cold bending, machining.
  • Preheating usually not required up to 50 mm thickness for low-hydrogen processes.

Product Applications: Structural frameworks of high-rise buildings, Welded bridge girders and box sections, Offshore platform decks, legs, and nodes, Crane booms and crawler crane frames, Wind turbine tower segments and foundations, Pressure vessel shells and heads (non-high temperature), Heavy-duty truck chassis and tipper bodies, Excavator booms, arms, and buckets

Processed into products: Beams, columns, and truss members, Welded I‑girders and plate girders, Base plates, stiffeners, and gusset plates, Flanges and web plates for built-up sections, Crane rail beams and runway girders, Roller tracks and slewing rings, Excavator bucket skins and cutting edges, Heavy machine frames and press bodies

Application industries: Construction & Civil Engineering, Bridge Building, Offshore & Marine, Heavy Machinery & Equipment, Power Generation (Wind, Hydro, Thermal), Transport & Automotive (Heavy Trucks, Trailers), Mining & Earthmoving

S355J2 Carbon & Low-alloy High-strength Steel Plate Recommendations for Similar / Alternative Materials

Country/RegionStandardGradeRemarks
EuropeEN 10025-2S355JRLower toughness guarantee: 27 J at +20°C; otherwise similar mechanical properties
EuropeEN 10025-2S355J027 J at 0°C; suitable for less demanding low-temperature applications
EuropeEN 10025-2S355K240 J at -20°C; higher resistance to brittle fracture
EuropeEN 10025-3S355N / S355NLNormalized fine-grain steel; guaranteed properties at -20°C (N) and -50°C (NL)
USAASTM A572/A572MGrade 50 (without Charpy)Most common high-strength structural grade; no impact specification; needs verification for dynamic loads
JapanJIS G 3106SM490B / SM490C490 MPa tensile class; SM490B impact 0°C, SM490C 0°C minimum; slightly lower yield
WorldwideAPI 2WGrade 50For offshore applications; controlled rolling and toughness at low temperatures

Notes:

Welding Considerations: S355J2 has low carbon equivalent (CEV ≤0.45) and minimal risk of cold cracking. For manual metal arc or submerged arc welding, use low-hydrogen electrodes (e.g., E5018, E7018). No preheat is generally needed for thicknesses below 50 mm at ambient temperature > 5°C. Post-weld heat treatment (PWHT) is not mandatory for structural applications.

Forming: Suitable for cold bending with a minimum inner radius of 2×t for thick plates. Hot forming may alter mechanical properties; re-normalizing is recommended if properties must be restored.

Certification: S355J2 is routinely supplied with EN 10204 3.1 inspection certificate upon request.

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