EN10025-6 S550QL ERW Pipe

EN10025-6 S550QL ERW Pipe

EN10025-6 S550QL ERW Pipe | High-Strength Quenched & Tempered Steel for Welded Structures

S550QL ERW pipe made from EN10025-6 quenched and tempered fine-grain structural steel with minimum yield strength 550 MPa, excellent weldability and notch toughness at -20°C, suitable for heavy-duty welded structures.

Electric resistance welding (ERW) of flat-rolled steel; subsequent heat treatment (stress relief) may be applied; also suitable for cold forming, bending, cutting, machining, and welding

EN10025-6 S550QL ERW Pipe Introduction

The material designates a high-strength structural steel produced in accordance with EN 10025-6, delivered in the quenched and tempered condition. The designation 'S550QL' indicates a minimum yield strength of 550 MPa (for thicknesses ≤50 mm), with 'Q' for quenching and tempering and 'L' for specified impact energy at -20°C. When formed into ERW (Electric Resistance Welded) pipe, the steel retains its excellent combination of high strength, good toughness, and reliable weldability. Typical applications include structural tubing for cranes, heavy machinery, offshore structures, and pressure vessels. The steel is characterized by low carbon equivalent values, enabling welding without preheating under defined conditions. This product meets the demands of modern lightweight design in highly stressed welded constructions.

EN10025-6 S550QL ERW Pipe Chemical Composition

Chemical composition according to EN 10025-6:2019 for grade S550QL (ladle analysis). Elements are controlled to achieve the required strength and toughness after quenching and tempering. Microalloying elements such as Nb, V, Ti, and B may be present to refine grain size and improve hardenability.

  • Carbon equivalent (CEV) typically specified to ensure weldability.
  • Phosphorus and sulfur are restricted to ensure cleanliness and low-temperature toughness.
  • The sum of Nb+V+Ti may be limited.
ElementStandard valueRemarks
C (Carbon)≤0.20Ladle analysis
Si (Silicon)≤0.80Ladle analysis
Mn (Manganese)≤1.70
P (Phosphorus)≤0.020For improved formability and weldability
S (Sulfur)≤0.010For improved toughness and weldability
Al (Aluminium)≥0.018 totalMinimum for fine-grain practice
Cr (Chromium)≤1.50
Ni (Nickel)≤2.0
Mo (Molybdenum)≤0.70
Nb (Niobium)≤0.06
V (Vanadium)≤0.12
Ti (Titanium)≤0.05
B (Boron)≤0.005May be added for hardenability
Cu (Copper)≤0.50If specified
N (Nitrogen)≤0.015For Al-killed steel
Zr (Zirconium)≤0.15Optional grain refiner

EN10025-6 S550QL ERW Pipe Physical Properties

The following physical properties are typical for quenched and tempered low-alloy structural steels like S550QL in the +QT condition. These values are indicative and may vary with actual composition and tempering temperature. They apply at room temperature unless stated otherwise.

  • Density is standard for low-alloy steels.
  • Thermal expansion coefficient is given for the range 20–100°C.
  • Electrical resistivity is moderate as typical for alloyed steels.
PropertyTypical valueUnitCondition / Remarks
Density (ρ)7850kg/m³At 20°C
Modulus of elasticity (E)210GPaRoom temperature, longitudinal
Shear modulus (G)81GPaCalculated from E and Poisson's ratio
Poisson's ratio (ν)0.3-Elastic range, room temperature
Thermal expansion coefficient (α)12.0 × 10⁻⁶K⁻¹Between 20°C and 100°C
Thermal conductivity (λ)50 (approx.)W/(m·K)At 20°C
Specific heat capacity (c)460J/(kg·K)At 20°C
Electrical resistivity (ρe)0.25µΩ·mAt 20°C, typical for low-alloy steel

EN10025-6 S550QL ERW Pipe Mechanical Properties

Mechanical properties of S550QL flat products used for ERW pipe are specified in EN 10025-6. For pipe applications, the properties correspond to the base material before welding; the weld seam strength is qualified separately. Notch toughness is guaranteed at -20°C (L-grade).

  • Yield strength values apply to thicknesses ≤50 mm; for thicker products, slightly reduced values may apply.
  • Tensile test according to EN ISO 6892-1.
  • Charpy impact test according to EN ISO 148-1.
PropertyRequired valueUnitTest condition
Yield strength (ReH)≥550MPaThickness ≤50 mm
Tensile strength (Rm)650 – 820MPaThickness ≤50 mm
Elongation after fracture (A5)≥14%Gauge length 5.65√S0, longitudinal, thickness ≤50 mm
Bend test (mandrel diameter)3t (minimum)180° bend, thickness ≤50 mm; t = specimen thickness
Charpy impact energy (KV)≥30 (average) / ≥27 (single)JAt -20°C, longitudinal; 10×10 mm specimen
Through-thickness reduction of areaNot mandatory unless Z-quality specified%See EN 10164

EN10025-6 S550QL ERW Pipe Exactly Equivalent Standards and Substitutable Grades

Country/RegionStandardGradeRemarks
European UnionEN 10025-6S550QLOriginal designation; applies to flat products for ERW pipe base material
InternationalISO 4950-2:1995S550QLHigh yield strength flat steel products; identical technical delivery conditions
GermanyDIN EN 10025-6S550QLAdopted EN standard; no national modifications
FranceNF EN 10025-6S550QLAdopted EN standard
United KingdomBS EN 10025-6S550QLAdopted EN standard; previous BS 4360 withdrawn
SpainUNE EN 10025-6S550QLAdopted EN standard
ItalyUNI EN 10025-6S550QLAdopted EN standard
SwedenSS EN 10025-6S550QLOften used by SSAB for corresponding high-strength plate but note SSAB proprietary grades may differ
PolandPN-EN 10025-6S550QLAdopted EN standard

EN10025-6 S550QL ERW Pipe Application Introduction

S550QL ERW pipe is widely used where high load-bearing capacity combined with low dead weight is essential. The material's excellent weldability and low-temperature toughness allow fabrication of complex structures without preheating under normal conditions. Typical sectors include

  • Heavy engineering and construction machinery
  • Mobile cranes and lifting devices
  • Offshore oil & gas platforms
  • Pressure and process piping
  • Renewable energy (wind turbine towers, foundations)

Product Applications: Telescopic crane booms and lattice boom sections, Hydraulic cylinder barrels, Heavy-duty structural hollow sections for frames, Offshore platform legs, braces, and piles, High-pressure piping systems, Drilling riser pipes, Wind turbine tower sections (tubular), Trailer and chassis side members, Railway vehicle structures

Processed into products: Welded tubular joints for cranes (chord and brace pipes), Boom extension and retraction tubes, Piston rods and hydraulic cylinder pipes, Pin-bearing lugs and gussets cut from pipe, Transition pieces in monopile foundations, Riser pipes and conductor casings, Flanges and collars welded to pipe ends, Cross-bracing and diagonal members in truss structures, Spigots and bushes machined from thick-wall ERW pipes

Application industries: Construction and building, Crane and lifting equipment manufacturing, Heavy machinery (earthmoving, mining), Offshore engineering, Shipbuilding, Pressure vessel and boiler manufacturing, Wind energy and towers, Bridges and civil infrastructure, Automotive (heavy trucks, trailers)

EN10025-6 S550QL ERW Pipe Similar or Closely Related Alternative Materials

Country/RegionStandardGradeRemarks
European UnionEN 10025-6S460QLLower yield strength (460 MPa), but similar toughness and weldability; often an economic substitute
European UnionEN 10025-6S620QLHigher yield strength (620 MPa), used for more demanding applications, but may require stricter welding procedures
European UnionEN 10025-6S690QLVery high strength (690 MPa); more alloyed, lower toughness level may need extra care
European UnionEN 10028-6P550QL2Pressure vessel steel with comparable strength and low-temperature toughness; suitable for pressure equipment
USAASTM A514/A517Grade H (or others)Quenched and tempered high-strength plate; comparable in strength but with different chemistry and test requirements; verify properties before substitution
USAASTM A1011/A1011MSS Grade 80High-strength low-alloy (HSLA) steel in the as-rolled condition; not directly equivalent due to different strengthening mechanism
ChinaGB/T 16270Q550DQuenched and tempered high-strength steel with similar yield point, but impact test temperature is -20°C (D grade); check exact composition and delivery condition
JapanJIS G 3128SHY 685NHigh yield strength steel for welded structures; comparable but with Ni addition; N indicates normalized, not QT
InternationalISO 4950-1S550QAs-rolled or normalized variation of S550, not quenched and tempered; strength level similar but toughness may differ

Notes:

  • S550QL ERW pipes are typically produced from slit coils of quenched and tempered steel; the weld seam achieves strength close to the base metal after proper welding and post-weld heat treatment if specified.
  • Commercial availability in wall thicknesses up to about 16 mm; thicker pipes may require SAW or LSAW process instead of ERW.
  • For critical applications, Charpy V-notch tests on base material, weld, and heat-affected zone are recommended.
  • The carbon equivalent value (CEV) is usually ≤0.52% based on the IIW formula, ensuring good field weldability.
  • Surface condition: as-rolled and descaled or pickled and oiled; pipes may be supplied in plain, beveled, or threaded ends.
  • When substituting other standards, ensure that the chemical composition and mechanical properties meet the design requirements, particularly for impact toughness and through-thickness properties.
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