EN 10025-4 S355M Steel

EN 10025-4 S355M Steel

S355M Steel: EN 10025-4 TMCP High Strength Structural Steel Data & Equivalents

Detailed material data for S355M thermomechanical rolled steel according to EN 10025-4, including chemical composition, mechanical properties, physical properties, equivalent grades and application guidance.

Thermomechanical rolling (TMCP), welding, cutting, forming, machining

EN 10025-4 S355M Steel Introduction

S355M is a thermomechanical rolled weldable fine grain structural steel specified in EN 10025-4. It offers minimum yield strength of 355 MPa for thicknesses up to 16 mm and delivers excellent weldability, toughness, and cold forming properties.
Key features include:

  • Improved notch toughness at -20°C (min 27 J)
  • Fine-grain structure through controlled rolling without normalizing
  • Low carbon equivalent for superior weldability
  • Used in heavily loaded welded structures

This material is commonly supplied as coils, plates and sections for structural, offshore and heavy machinery applications.

EN 10025-4 S355M Steel Chemical Composition

The chemical composition of S355M is controlled to ensure good weldability and mechanical properties. Maximum values apply unless a range or minimum is indicated. The steel is fully killed and fine-grain treated, with a minimum aluminum content for grain refinement. Carbon equivalent (CEV) is typically limited to ≤0.45 for weldability.

Chemical ElementStandard Value (wt%)Notes
Carbon (C)≤0.14Max
Manganese (Mn)≤1.50Max
Silicon (Si)≤0.50Max
Phosphorus (P)≤0.030Max
Sulfur (S)≤0.025Max
Aluminium total (Al)≥0.020Min for grain refinement
Niobium (Nb)≤0.05Max
Vanadium (V)≤0.10Max
Titanium (Ti)≤0.05Max
Nickel (Ni)≤0.30Max
Chromium (Cr)≤0.30Max
Molybdenum (Mo)≤0.10Max
Copper (Cu)≤0.55Max
Nitrogen (N)≤0.015Max

EN 10025-4 S355M Steel Thermal and Electrical Physical Properties

The physical constants listed below are representative of carbon-manganese structural steels like S355M. These values are not part of the EN 10025-4 specification but are widely accepted for engineering calculations. Actual values may vary slightly due to exact composition and processing history.

PropertyValueUnitCondition / Remarks
Density (ρ)7850kg/m³Typical at 20°C
Elastic modulus (E)200–210GPaTensile, typical
Shear modulus (G)~81GPaCalculated
Poisson's ratio (ν)0.28–0.30Typical for steel
Thermal expansion coefficient (α)11.5–12.010⁻⁶/K20°C to 100°C
Thermal conductivity (λ)45–52W/(m·K)At 20°C
Specific heat capacity (c)~460J/(kg·K)At 20°C
Electrical resistivity (ρ_e)0.20–0.25μΩ·mAt 20°C

EN 10025-4 S355M Steel Mechanical Properties

Mechanical properties of S355M are determined by thermomechanical processing and are thickness dependent. Values below correspond to EN 10025-4:2019 for product thickness ranges. Impact energy is measured on Charpy V-notch specimens at -20°C, with minimum average 27 J. Tensile testing is performed according to EN ISO 6892-1.

PropertyValueUnitTest Condition / Thickness
Yield strength (ReH)355MPat ≤ 16 mm
Yield strength (ReH)345MPa16 mm < t ≤ 40 mm
Yield strength (ReH)335MPa40 mm < t ≤ 63 mm
Yield strength (ReH)325MPa63 mm < t ≤ 80 mm
Yield strength (ReH)315MPa80 mm < t ≤ 100 mm
Yield strength (ReH)300MPa100 mm < t ≤ 120 mm
Tensile strength (Rm)470–630MPat ≤ 40 mm
Tensile strength (Rm)470–630MPa40 mm < t ≤ 63 mm
Tensile strength (Rm)470–630MPa63 mm < t ≤ 80 mm
Tensile strength (Rm)460–620MPa80 mm < t ≤ 100 mm
Tensile strength (Rm)450–600MPa100 mm < t ≤ 120 mm
Elongation (A)22%t ≤ 40 mm (5.65√S0)
Elongation (A)21%40 mm < t ≤ 63 mm
Elongation (A)20%63 mm < t ≤ 80 mm
Elongation (A)19%80 mm < t ≤ 120 mm
Impact energy (KV2) at -20°C27 (min average)Jt ≥ 10 mm, Charpy V

EN 10025-4 S355M Steel Exact Equivalent Material Standards and Replaceable Grades

Country/RegionStandardGradeRemarks
EuropeEN 10025-4S355MOriginal specification, TMCP delivery condition
GermanyDIN EN 10025-4S355MIdentical adoption
United KingdomBS EN 10025-4S355MIdentical adoption
FranceNF EN 10025-4S355MIdentical adoption

EN 10025-4 S355M Steel Application Introduction

S355M is a versatile high-strength structural steel particularly suited for welded constructions exposed to dynamic loading and low-temperature service. The combination of high strength, good weldability and guaranteed impact toughness makes it a preferred choice in many heavy engineering sectors.

Product Applications: Welded bridge girders and trusses, Offshore platform components (jackets, decks), Crane booms and lifting equipment, Heavy-duty vehicle chassis, Pressure vessels (if certified), Building frames and high-rise columns, Ship superstructures (non-critical)

Processed into products: Welded I-beams and box sections, Flanges and webs in plate girders, End connections and joining plates, Machined structural parts, Bolted or welded assemblies, Foundation piles and sheet piles

Application industries: Construction and Civil Engineering, Bridge Building, Offshore and Marine Engineering, Heavy Machinery Manufacturing, Transportation (rail, vehicle frames), Wind Tower and Renewable Energy Structures

EN 10025-4 S355M Steel Similar/Substitute Materials with Comparable Strength

Country/RegionStandardGradeRemarks
EuropeEN 10025-2S355J2Hot-rolled; CTOD tested at -20°C; not TMCP, may require higher preheat for welding
EuropeEN 10025-2S355K2Hot-rolled; CTOD tested at -20°C (min 40J); better toughness than J2
EuropeEN 10025-3S355NNormalized/normalized rolled; good toughness but different production route
EuropeEN 10025-3S355NLNormalized; tested at -50°C; suitable for low temperatures
USAASTM A572/A572MGrade 50 [345]Hot-rolled high-strength low-alloy; similar strength but no TMCP requirement
USAASTM A709/A709MGrade 50Structural steel for bridges; can be produced TMCP, but specification differs
JapanJIS G 3106SM490AWelded structural steel; comparable tensile strength, different toughness classes
JapanJIS G 3106SM490BSame as SM490A but with impact test at 0°C; lower toughness than S355M
ChinaGB/T 1591Q355DLow-alloy high-strength structural steel; TMCP available; impact at -20°C similar

Notes:

Important: The data presented represent the minimum guaranteed values (where applicable). For design purposes, always refer to the latest edition of EN 10025-4 and the project-specific material specification.
Physical properties are guideline values and may differ depending on exact cast analysis and processing conditions. For dynamic loading calculations, fatigue data should be sourced from material tests or relevant design codes (e.g., EN 1993-1-9).

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