DIN 17102 TStE380

DIN 17102 TStE380

DIN 17102 TStE380 Automobile Structure Steel Plate – High-Strength Thermomechanical Rolled Steel

Comprehensive material properties of TStE380 steel according to DIN 17102, covering chemical composition, mechanical and physical properties, international equivalents, and typical applications in automobile structural components.

Cold forming, hot forming, cutting, welding, drilling, machining

DIN 17102 TStE380 Introduction

TStE380 is a weldable fine-grain structural steel produced by thermomechanical rolling, specified in the German standard DIN 17102. It offers a minimum yield strength of 380 MPa and excellent toughness, combined with good cold formability and weldability. The steel is designed for demanding welded structures in the automotive sector, such as chassis, frames, and crane components, where weight savings and high load-bearing capacity are critical. Its fine-grain microstructure provides superior resistance to brittle fracture even at low temperatures, while the thermomechanical process helps reduce carbon equivalent, minimizing preheating requirements during welding. Delivery conditions typically include normalized or thermomechanical rolled state, with optional impact testing at specified temperatures to suit different service conditions.

DIN 17102 TStE380 Chemical Composition

Typical chemical composition of TStE380 according to DIN 17102. The steel is microalloyed with niobium, vanadium, and/or titanium to achieve grain refinement and precipitation hardening. Low carbon content ensures good weldability. Aluminum is added for deoxidation and nitrogen fixation.

ElementStandard Value (wt%)Remarks
Carbon (C)≤0.12Max
Silicon (Si)≤0.50Max
Manganese (Mn)≤1.60Max
Phosphorus (P)≤0.030Max
Sulfur (S)≤0.025Max
Aluminum (Al)≥0.015Minimum total Al
Niobium (Nb)≤0.05Max
Vanadium (V)≤0.10Max
Titanium (Ti)≤0.05Max
Nitrogen (N)≤0.020Max
Chromium (Cr)≤0.30Residual max
Copper (Cu)≤0.30Residual max
Molybdenum (Mo)≤0.10Residual max
Nickel (Ni)≤0.30Residual max

DIN 17102 TStE380 Physical, Thermal and Electrical Properties

Typical physical properties of TStE380 at room temperature, unless otherwise specified. These values are common for low-alloy structural steels and are suitable for engineering calculations related to thermal expansion, heat transfer, and electrical resistance.

PropertyValueUnitTest Condition
Density (ρ)7850kg/m³at 20°C
Modulus of elasticity (E)210GPaat 20°C
Shear modulus (G)81GPaat 20°C
Poisson's ratio (ν)0.30–at 20°C
Thermal expansion coefficient (α)12.0 × 10⁻⁶K⁻¹20°C – 100°C
Thermal expansion coefficient (α)12.5 × 10⁻⁶K⁻¹20°C – 200°C
Thermal expansion coefficient (α)13.0 × 10⁻⁶K⁻¹20°C – 300°C
Thermal conductivity (λ)50W/(m·K)at 20°C
Specific heat capacity (cp)460J/(kg·K)at 20°C
Electrical resistivity (ρe)0.22μΩ·mat 20°C

DIN 17102 TStE380 Mechanical Properties

Mechanical properties of TStE380 depend on the nominal thickness. Minimum yield strength values decrease slightly with increasing thickness. The steel exhibits good ductility and can be formed to tight radii. Impact toughness is verified by Charpy V-notch tests at specified temperatures depending on the ordered grade suffix (e.g., B for -20°C, C for -30°C, N for -20°C, V for -30°C). For general delivery without suffix, impact test at 0°C with minimum 27 J is typical.

PropertyValueUnitCondition / Thickness
Upper yield strength (ReH)≥380MPat ≤ 16 mm
Upper yield strength (ReH)≥370MPa16 mm < t ≤ 40 mm
Upper yield strength (ReH)≥360MPa40 mm < t ≤ 63 mm
Tensile strength (Rm)510 – 680MPat ≤ 40 mm
Tensile strength (Rm)490 – 660MPa40 mm < t ≤ 80 mm
Tensile strength (Rm)470 – 630MPa80 mm < t ≤ 100 mm
Elongation after fracture (A)≥19%t ≤ 40 mm (L0 = 5.65√S0)
Elongation after fracture (A)≥18%40 mm < t ≤ 63 mm
Elongation after fracture (A)≥17%63 mm < t ≤ 100 mm
Bend test (mandrel diameter)0.5 a–t ≤ 16 mm (a=thickness, 180° bend)
Bend test (mandrel diameter)1.0 a–16 mm < t ≤ 40 mm
Bend test (mandrel diameter)1.5 a–40 mm < t ≤ 63 mm
Impact energy (Charpy V) – Grade without suffix≥27Jat 0°C, longitudinal
Impact energy (Charpy V) – Grade B≥27Jat -20°C, longitudinal
Impact energy (Charpy V) – Grade N≥27Jat -20°C, longitudinal
Impact energy (Charpy V) – Grade V≥27Jat -30°C, longitudinal

DIN 17102 TStE380 Completely Equivalent Material Standards and Substitutable Grades

Country / RegionStandardGradeRemarks
EuropeEN 10025-4:2004S380M (1.8823)Direct equivalent to TStE380; also available as S380ML with improved low-temperature toughness
InternationalISO 4950-2:1995E380 TMThermomechanical rolled high yield strength steel
GermanyDIN 17102:1980TStE380Original standard – base grade, also with suffixes B, N, V for different impact classes

DIN 17102 TStE380 Application Introduction

TStE380 is a versatile high-strength steel for welded load-bearing structures. It is particularly suited for dynamic loads and low-temperature service when ordered with appropriate impact designations. The thermomechanical rolling process enables thinner cross-sections compared to conventional structural steels, leading to lighter constructions and fuel savings in mobile applications. Typical processing includes plasma/oxyfuel cutting, cold forming, and welding with standard procedures (MAG/MIG, manual arc, submerged arc). Preheating is generally not required for thicknesses below 30 mm when using low-hydrogen consumables.

Product Applications: Truck frames and chassis beams, Trailer undercarriages, Mobile crane booms and outriggers, Excavator arms and buckets, Railway wagon bodies, Heavy-duty fork-lift masts

Processed into products: Longitudinal and cross members of vehicle chassis, Welded box sections for booms, Pressed reinforcements and brackets, Torque tubes and axle housings, Welded structural nodes in bridges, Base plates and gussets in heavy machinery

Application industries: Automotive heavy vehicle manufacturing, Crane and lifting equipment, Earthmoving and mining machinery, Bridge and structural engineering, Agricultural equipment, Transport and logistics vehicles

DIN 17102 TStE380 Similar / Approximately Substitutable Materials

Country / RegionStandardGradeRemarks
EuropeEN 10025-4S355M (1.8823)Minimum yield 355 MPa, one strength class lower, often used where lower weight savings are acceptable
ChinaGB/T 1591-2018Q420DMinimum yield 420 MPa, higher strength, may require slightly higher preheat for welding
USAASTM A572/A572MGrade 60 [415]Yield strength 415 MPa, chemically similar but not identical; check toughness requirements
JapanJIS G 3106SM490BYield strength around 325-365 MPa depending on thickness, common weldable structural steel

Notes:

Note: Actual mechanical properties may vary depending on the product thickness and manufacturer's specific processing. For critical applications, consult the latest edition of EN 10025-4 or the original DIN 17102 document. When substituting with equivalent grades, verify that the impact test temperature and notched bar impact energy requirements match the design service conditions. In welded structures, follow recognized welding guidelines such as EN 1011-2 to ensure proper heat input and consumable selection. Surface condition is typically as-rolled, but pickled and oiled or blast-cleaned finishes can be supplied upon request.

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