ASTM A500 Grade D SHS/RHS Pipe

ASTM A500 Grade D SHS/RHS Pipe

ASTM A500 Grade D SHS/RHS Pipe | High-Strength Structural Steel Tubing

Detailed properties, chemical composition, and equivalents for ASTM A500 Grade D square and rectangular hollow sections. Ideal for structural applications requiring 50 ksi yield and enhanced corrosion resistance.

Cold forming, electric resistance welding (ERW), seamless manufacturing, cutting, drilling, welding, hot-dip galvanizing, bending, punching

ASTM A500 Grade D SHS/RHS Pipe Introduction

ASTM A500 Grade D is a cold-formed, welded or seamless carbon steel structural tubing grade designed for square hollow sections (SHS) and rectangular hollow sections (RHS). It features a minimum yield strength of 50 ksi (345 MPa) and a tensile strength of 62 ksi (427 MPa). The addition of copper (minimum 0.20% when specified) improves atmospheric corrosion resistance, making it suitable for outdoor and mildly aggressive environments. This grade offers an excellent strength-to-weight ratio, good weldability, and typical ductility of 21% elongation in transverse tests. Commonly supplied in as-rolled or cold-formed conditions, ASTM A500 Grade D is widely used in construction, infrastructure, and machinery where robust structural performance is required.

ASTM A500 Grade D SHS/RHS Pipe Chemical Composition

The chemical composition of ASTM A500 Grade D is controlled to provide a balance of high strength, weldability, and formability. Copper is a key addition for enhanced atmospheric corrosion resistance when specified. Maximum limits on phosphorus and sulfur ensure good cleanliness and toughness. Other elements are maintained at typical residual levels for carbon steel.

Chemical ElementStandard Value (wt%)Remarks
Carbon (C)≤ 0.26Maximum
Manganese (Mn)≤ 1.35Maximum
Phosphorus (P)≤ 0.035Maximum
Sulfur (S)≤ 0.035Maximum
Copper (Cu)≥ 0.20Minimum when copper steel is specified; improves corrosion resistance

ASTM A500 Grade D SHS/RHS Pipe Thermal and Electrical Physical Properties

The following physical properties are typical for carbon steel of similar composition and are not specified in ASTM A500. They are provided for design calculations involving heat transfer, thermal expansion, and electrical applications. Actual values may vary with processing history, temperature, and alloying elements.

PropertyStandard Reference ValueUnitTest Conditions
Density (ρ)7.85g/cm³At 20°C
Elastic modulus (E)200GPaAt 20°C
Shear modulus (G)77GPaCalculated from E and ν
Poisson's ratio (ν)0.3-Typical for carbon steel
Thermal expansion coefficient (α)11.710⁻⁶/K20-100°C
Thermal expansion coefficient (α)12.210⁻⁶/K20-200°C
Thermal expansion coefficient (α)12.810⁻⁶/K20-300°C
Thermal conductivity (λ)51.9W/m·KAt 100°C
Thermal conductivity (λ)51.0W/m·KAt 200°C
Thermal conductivity (λ)47.5W/m·KAt 300°C
Specific heat capacity (c)486J/kg·KAt 20°C
Electrical resistivity (ρ_e)0.142µΩ·mAt 20°C

ASTM A500 Grade D SHS/RHS Pipe Mechanical Properties

Mechanical properties are determined in accordance with ASTM A370 using transverse strip specimens cut from the flat faces of the finished square or rectangular tube. Minimum required values apply unless otherwise stated. Elongation is measured over a 2 in. (50 mm) gauge length. These properties ensure reliable structural performance under static loading.

PropertyStandard RequirementUnitTest Conditions
Yield Strength (ReH)≥ 345 (50)MPa (ksi)Transverse, 0.2% offset method
Tensile Strength (Rm)≥ 427 (62)MPa (ksi)Transverse
Elongation (A)≥ 21%Gauge length 50 mm (2 in.), transverse

ASTM A500 Grade D SHS/RHS Pipe Full Equivalent Material Standards and Replaceable Grades

Country/RegionStandardGradeRemarks
USAASTM A500Grade D (SHS/RSH)Direct equivalent; identical specification

ASTM A500 Grade D SHS/RHS Pipe Application Introduction

ASTM A500 Grade D SHS/RHS pipes provide high strength, good toughness, and enhanced atmospheric corrosion resistance thanks to the intentional copper addition. They are commonly used in welded structures, bolted connections, and as basic building blocks for load-bearing frameworks. The flat sides of SHS/RHS make fabrication and joining much simpler compared to round sections.

Product Applications: Multi-story building columns and beams, Pedestrian and road bridge trusses, Lattice towers for power lines and antennas, Tractor and harvester frames, Loader arms and crane booms, Offshore platform support structures, Stadium canopies and large-span roofs

Processed into products: Structural columns and heavy-duty braces, Girder and truss members, Roll-over protective structures (ROPS), Support brackets and base plates, Stairway stringers and handrails, Conveyor galleries and pipe racks, Fencing posts and security barriers

Application industries: Commercial and industrial construction, Bridge engineering, Transmission and communication towers, Agricultural machinery, Material handling and crane manufacturing, Offshore and marine structures (when galvanized or coated), Transportation (trailers, truck frames)

ASTM A500 Grade D SHS/RHS Pipe Similar / Comparable Substitute Materials

Country/RegionStandardGradeRemarks
EuropeEN 10219-1S355J2HSlightly higher yield (355 MPa); impact tested (J2); no mandatory Cu, but similar structural performance
JapanJIS G 3466STKR490Yield range 325-385 MPa; suitable for general structural use; no Cu requirement
ChinaGB/T 6728Q345DYield 345 MPa; cold-formed hollow section; no mandatory Cu, but strength matches ASTM A500 D
InternationalISO 630-2E355CStructural steel with 355 MPa yield; can replace A500 D in many applications; no Cu guarantee

Notes:

For environments requiring improved atmospheric corrosion resistance, the copper-bearing Grade D should be explicitly specified (Cu ≥ 0.20%). Standard welding procedures per AWS D1.1 are applicable; preheat may be needed for thicker sections. These sections can be hot-dip galvanized, painted, or powder coated for additional durability. Sizes and wall thicknesses are per ASTM A500/A500M; consult the standard for dimensional tolerances. When ordering, indicate whether seamless or welded, and whether square or rectangular profile.

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