JIS G3466 STKR 400 SHS/RHS Pipe

JIS G3466 STKR 400 SHS/RHS Pipe

JIS G3466 STKR 400 SHS/RHS Pipe: Comprehensive Material Data & Equivalents

In-depth material data for JIS G3466 STKR 400 square and rectangular carbon steel structural tubes: chemical composition, mechanical/physical properties, equivalent grades, applications.

Hot-finished, cold-formed, welding, sawing, drilling, milling, bending, forming

JIS G3466 STKR 400 SHS/RHS Pipe Introduction

JIS G3466 STKR 400 is a Japanese carbon steel grade used for square (SHS) and rectangular (RHS) hollow sections intended for general structural applications. It is produced by hot-finished or cold-formed processes without adding specific alloying elements, ensuring good weldability and formability. The grade delivers a minimum yield strength of 245 MPa (for thickness ≤40 mm) and tensile strength in the range 400–510 MPa, offering a balanced combination of strength and ductility.

  • Wide availability in multiple sizes and wall thicknesses
  • Suitable for welding, cutting, bending, and machining
  • Economical choice for structural frameworks, columns, beams, and trusses
  • Surface is typically as-manufactured, with optional protective coatings

It conforms to the Japanese Industrial Standard JIS G3466 and is comparable to several international structural hollow section grades.

JIS G3466 STKR 400 SHS/RHS Pipe Chemical Composition

Chemical composition according to JIS G3466. The steel is non-alloy carbon steel with controlled phosphorus and sulfur levels to ensure ductility and weldability. No intentional addition of microalloying elements is required; manganese may be adjusted to meet strength requirements.

ElementStandard Value (max, %)Remarks
C0.25Carbon content ensures weldability and strength
Si0.40Deoxidation element, typical for structural steels
Mn1.60Added for strength; no minimum specified
P0.040Controlled to avoid embrittlement
S0.040Controlled to maintain hot workability

JIS G3466 STKR 400 SHS/RHS Pipe Physical Properties

Physical and thermal data are typical for carbon steels similar to STKR 400. These values are not mandatory in JIS G3466 and serve as engineering approximations at ambient temperature unless otherwise noted.

PropertyTypical ValueUnitTest Condition / Remarks
Density (ρ)7.85g/cm³20 °C
Elastic Modulus (E)200GPaRoom temperature
Shear Modulus (G)80GPaRoom temperature (estimated from E and ν)
Poisson's Ratio (ν)0.3Within elastic range
Thermal Expansion Coefficient (α)12.010⁻⁶ / °CRange 0 – 100 °C
Thermal Conductivity (λ)52W/(m·K)At 20 °C
Specific Heat Capacity (cp)486J/(kg·K)At 20 °C
Electrical Resistivity (ρe)0.15μΩ·mAt 20 °C

JIS G3466 STKR 400 SHS/RHS Pipe Mechanical Properties

Mechanical properties as specified in JIS G3466. Yield strength and tensile strength apply to longitudinal direction. Elongation test pieces depend on tube wall thickness. Bend test ensures adequate formability without cracking. No impact test is mandated for this grade.

PropertyStandard ValueUnitTest Condition / Remarks
Yield Strength (ReH)≥245MPaWall thickness ≤ 40 mm
Yield Strength (ReH)≥235MPaWall thickness > 40 mm and ≤ 60 mm
Tensile Strength (Rm)400 – 510MPaAll thicknesses
Elongation (A)≥23%Thickness ≤ 8 mm, test piece No. 5 (longitudinal)
Elongation (A)≥17%8 mm < thickness ≤ 12 mm, test piece No. 5 (longitudinal)
Elongation (A)≥23%Thickness > 12 mm, test piece No. 14A (longitudinal)
Bend TestNo cracksBend angle 90°, inside radius 1.5 t (t ≤ 12 mm)
Bend TestNo cracksBend angle 90°, inside radius 2.0 t (t > 12 mm)

JIS G3466 STKR 400 SHS/RHS Pipe Completely Equivalent / Directly Replaceable Standards and Grades

The following standards and grades are often considered fully interchangeable or are the direct national counterparts for JIS G3466 STKR 400 square/rectangular hollow sections. Minor differences in chemistry or mechanical properties may exist; always verify with design requirements.

Country/RegionStandardGradeRemarks
JapanJIS G3466STKR 400Original specification – square/rectangular structural tubes
EuropeEN 10219-1S235JRHCold-formed structural hollow sections – comparable strength range
EuropeEN 10210-1S235JRHHot-finished structural hollow sections – similar tensile properties
USAASTM A500Grade A (shaped)Structural tubing – shaped (square/rectangular) grade with slightly higher minimum yield
ChinaGB/T 6728Q235 (square/rectangular)Cold-formed hollow sections for general structures – equivalent strength level

JIS G3466 STKR 400 SHS/RHS Pipe Application Introduction

JIS G3466 STKR 400 tubes are designed for load-bearing structures where a moderate strength level and good toughness are required.

  • Construction: Columns, beams, roof trusses, space frames, purlins
  • Infrastructure: Bridge elements, sign supports, guardrails, lighting poles
  • Machinery & equipment: Machine frames, conveyors, agricultural implements, trailers
  • General fabrication: Racks, storage systems, handrails, fencing

The square and rectangular sections provide efficient bending and compression resistance, combined with ease of connection by welding or bolting.

Product Applications: Structural steel frames for commercial and industrial buildings, Purlins, girts, and secondary framing members, Square/rectangular columns and portal frames, Truck and trailer chassis components, Scaffolding and temporary structures, Machine bases and support structures

Processed into products: Welded sections cut to length and drilled for bolted connections, Corner connectors for frame assemblies, Base plates and end plates welded to hollow sections, Brackets, cleats, and stiffeners, Punched or notched sections for modular construction, Pre‑galvanized or painted sections for exposed applications

Application industries: Building and Construction, Civil Engineering / Infrastructure, Agricultural Machinery, Material Handling and Storage, Automotive (chassis, trailers), General Metal Fabrication

JIS G3466 STKR 400 SHS/RHS Pipe Similar / Alternative Materials with Comparable Performance

These grades offer analogous mechanical characteristics and may be considered when STKR 400 is unavailable, or when a slight increase in strength is acceptable. Engineering assessment is advised.

Country/RegionStandardGradeRemarks
JapanJIS G3466STKR 490Higher strength (min. yield 325 MPa) – may substitute with design adjustment
EuropeEN 10219-1S275J2HHigher yield (275 MPa) – suitable for heavier loading
USAASTM A500Grade B (shaped)Significantly higher yield (315 MPa) – stronger alternative
ChinaGB/T 6728Q345 (square/rectangular)Elevated yield (345 MPa) – used when greater capacity is needed

Notes:

The values listed are based on JIS G3466:2020. Product analysis tolerances may apply per the standard. Dimensional tolerances on side length, wall thickness, corner radii, and straightness are defined in the standard and must be ordered accordingly. This grade does not require impact testing; for applications needing guaranteed toughness, consider higher-strength or fine‑grain grades. For welded fabrication, preheat and welding consumable selection should follow established structural steel practices. The information provided does not replace formal engineering evaluation.

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