EN10216-2 X10CrMoVNb9-1 Steel Pipe Material

EN10216-2 X10CrMoVNb9-1 Steel Pipe Material

EN10216-2 X10CrMoVNb9-1 Steel Pipe: High-Temperature Creep-Resistant Alloy Data & Equivalents

Complete material property analysis of X10CrMoVNb9-1 seamless steel tube per EN10216-2. Includes chemical composition, room and elevated temperature mechanical properties, physical constants, and full international equivalents like ASTM A335 P91.

Hot‑finished seamless, cold‑finished seamless; subsequent heat treatment: normalizing at 1 040–1 080 °C + tempering at 750–780 °C

EN10216-2 X10CrMoVNb9-1 Steel Pipe Introduction

EN10216-2 X10CrMoVNb9-1 is a martensitic 9%Cr-1%Mo creep‑resistant alloy steel, micro‑alloyed with vanadium, niobium, and controlled nitrogen. It delivers

  • High creep rupture strength up to 600–620 °C
  • Excellent oxidation and steam corrosion resistance
  • Good weldability with matching filler metals
  • Long‑term microstructural stability due to fine MX carbonitride precipitates

The grade is widely used for thick‑wall boiler components in ultra‑supercritical power plants, replacing traditional P22 and P91 in modern designs.

EN10216-2 X10CrMoVNb9-1 Steel Pipe Chemical Composition per EN 10216-2

The ladle analysis limits for X10CrMoVNb9‑1 seamless tubes. All values are in weight percent. Controlled additions of V, Nb, and N create stable carbonitrides that strongly enhance high‑temperature strength and creep resistance. Residual elements are tightly restricted to maintain ductility.

Chemical ElementStandard Value (ladle analysis)Remarks
C (Carbon)0.08 – 0.12
Si (Silicon)0.20 – 0.50
Mn (Manganese)0.30 – 0.60
P (Phosphorus)≤ 0.020
S (Sulfur)≤ 0.005
Cr (Chromium)8.00 – 9.50
Mo (Molybdenum)0.85 – 1.05
Ni (Nickel)≤ 0.40
Altot (Total Aluminium)≤ 0.040
V (Vanadium)0.18 – 0.25
Nb (Niobium)0.06 – 0.10
N (Nitrogen)0.030 – 0.070
Cu (Copper)≤ 0.30
As* (Arsenic)≤ 0.010Optional, for critical applications
Sn* (Tin)≤ 0.010Optional, for critical applications
Sb* (Antimony)≤ 0.005Optional, for critical applications
Ti* (Titanium)≤ 0.01Optional; normally not added
Zr* (Zirconium)≤ 0.01Optional; normally not added

EN10216-2 X10CrMoVNb9-1 Steel Pipe Thermal & Electrical Physical Properties

Physical constants measured on quenched‑and‑tempered material. These values are representative for design calculations and may vary slightly with actual heat treatment and product form. All thermal properties are quoted for the temperature range or at the temperature indicated.

PropertyStandard Reference ValueUnitTest Condition / Temperature
Density ρ7.77g/cm³at 20 °C
Modulus of Elasticity E218GPaat 20 °C
Modulus of Elasticity E200GPaat 200 °C
Modulus of Elasticity E180GPaat 400 °C
Modulus of Elasticity E155GPaat 600 °C
Shear Modulus G84GPaat 20 °C (from E and ν)
Poisson's Ratio ν0.30–room temperature
Thermal Expansion Coefficient α10.9×10⁻⁶ /K20 – 100 °C
Thermal Expansion Coefficient α11.7×10⁻⁶ /K20 – 200 °C
Thermal Expansion Coefficient α12.3×10⁻⁶ /K20 – 300 °C
Thermal Expansion Coefficient α12.8×10⁻⁶ /K20 – 400 °C
Thermal Expansion Coefficient α13.1×10⁻⁶ /K20 – 500 °C
Thermal Expansion Coefficient α13.4×10⁻⁶ /K20 – 600 °C
Thermal Conductivity λ26W/(m·K)at 20 °C
Thermal Conductivity λ28W/(m·K)at 200 °C
Thermal Conductivity λ29W/(m·K)at 400 °C
Thermal Conductivity λ30W/(m·K)at 600 °C
Specific Heat Capacity cp440J/(kg·K)at 20 °C
Specific Heat Capacity cp500J/(kg·K)at 200 °C
Specific Heat Capacity cp580J/(kg·K)at 400 °C
Specific Heat Capacity cp650J/(kg·K)at 600 °C
Electrical Resistivity ρe0.60µΩ·mat 20 °C

EN10216-2 X10CrMoVNb9-1 Steel Pipe Mechanical Properties

Room‑temperature tensile and impact requirements for the +NT condition. Bending test parameters are given for wall thickness ≤ 30 mm. Values refer to the body of the tube (transverse properties apply where noted). High‑temperature proof strength Rp0.2 is added as a design‑relevant typical value, based on long‑term material data for P91.

PropertyStandard Requirement / Typical ValueUnitTesting Condition
Tensile Strength Rm620 – 850MPaRoom temperature, longitudinal specimen
Upper Yield Strength ReH≥ 450MPaRoom temperature, longitudinal specimen
Elongation A (min.)≥ 19%Longitudinal; gauge length L0 = 5.65√S0
Elongation A (min.)≥ 17%Transverse; gauge length L0 = 5.65√S0
Impact Energy KV2≥ 40J+20 °C, V‑notch Charpy, longitudinal specimen
Hardness HBW≤ 250HBWTypical after tempering; for information only
Bend Radius (mandrel dia.)3 × wall thickness (t)–Bend angle 180°, wall thickness ≤ 30 mm
Proof Strength Rp0.2 at 550 °C≈ 320MPaTypical elevated‑temperature value, for design reference, not a code requirement

EN10216-2 X10CrMoVNb9-1 Steel Pipe International Standard Equivalents – Fully Matching Grades

Country / RegionStandard / SpecificationDesignation / GradeRemarks
EuropeEN 10216‑2X10CrMoVNb9‑1 (1.4903)Seamless tubes for pressure purposes – the base grade
United StatesASTM A335 / A335MGrade P91Seamless ferritic alloy‑steel pipe for high‑temperature service
United StatesASTM A213 / A213MGrade T91Seamless ferritic and austenitic alloy‑steel boiler, superheater and heat‑exchanger tubes
United StatesASTM A182 / SA‑182F91Forged or rolled alloy‑steel flanges, fittings and valves
JapanJIS G3458STPA 28Alloy steel pipes for high temperature service
JapanJIS G3462STBA 28Alloy steel tubes for boiler and heat exchanger
ChinaGB/T 531010Cr9Mo1VNbN (10Cr9Mo1VNb)Seamless steel tubes and pipes for high pressure boiler
InternationalISO 9329‑2X10CrMoVNb9‑1Seamless steel tubes for pressure purposes – technical delivery conditions

EN10216-2 X10CrMoVNb9-1 Steel Pipe Application Introduction

X10CrMoVNb9‑1 (P91) is the backbone material for modern high‑efficiency fossil‑fuel power plants and high‑temperature refining units. Its creep strength allows thinner walls and reduced thermal stresses compared to conventional 2¼Cr‑1Mo steels. Typical applications:

Product Applications: Main steam pipe systems, Hot reheat pipes, Superheater and reheater banks (tube bundles), High‑pressure boiler tubes for evaporator panels, Process plant steam headers and manifolds

Processed into products: Seamless pipe spools and bends (induction‑bent elbows), Tee pieces, reducers and caps, Forged flanges (weld‑neck, blind, spectacle), Valve bodies and bonnets for steam service, Welded headers with forged branches, Tube‑to‑pipesheet joints in heat exchangers

Application industries: Fossil fuel power generation (ultra‑supercritical and supercritical boilers), Combined‑cycle heat recovery steam generators (HRSG), Petrochemical and refinery heater tubes, Nuclear power plants (secondary circuits, steam lines), District heating networks with high‑temperature water/steam

EN10216-2 X10CrMoVNb9-1 Steel Pipe Alternative / Similar Creep‑Resistant Alloy Recommendations

Country / RegionStandard / SpecificationDesignation / GradeComparison Remarks
EuropeEN 10216‑2X10CrWMoVNb9‑2 (P92)Contains tungsten (~1.7% W) and lower Mo. Offers higher creep strength up to 620 °C, suitable for higher design temperatures.
EuropeEN 10216‑2X11CrMoWVNb9‑1‑1 (P911)9%Cr alloy with W and high V/Nb; intermediate creep strength between P91 and P92; good weldability.
USAASTM A335P92 / T92Equivalent to EN X10CrWMoVNb9‑2; widely adopted for ultra‑supercritical boiler applications.
InternationalISO 9329‑2X10CrWMoVNb9‑2ISO counterpart of P92; similar enhanced creep behaviour.
JapanJIS G3458STPA 29Approximately equivalent to P92; provides higher allowable stress at very high temperatures.

Notes:

Heat treatment: Normalizing at 1 040–1 080 °C followed by air cooling or accelerated cooling, then tempering at 750–780 °C. Welding: Preheating to 200–250 °C is mandatory; use matching ER90S‑B9 filler and E9015‑B9 electrodes. Post‑weld heat treatment (PWHT) at 740–760 °C for at least 2 hours is required to restore toughness and reduce residual stresses. Any forming or cold working beyond 5% deformation shall be followed by re‑tempering. For long‑term service above 550 °C, careful control of Al and As content is recommended to avoid steam‑side oxidation issues.

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